Club cart controller troubleshooting and expart solutions

A club Car controller or popularly known as a speed controller, controls the speed of the cart. A controller greatly helps to reduce battery drainage by controlling the voltage output of the battery.

When the controller does not function accurately, the battery starts delivering voltage and current at its full potential. As a result, the battery drainage percentage increases to the peak level.

If your Club Car controller is not functioning properly, there must be something wrong with the controller. But there is always a way to troubleshoot the problem unless the controller is damaged.

This article is here to be a complete guideline to solve all the problems with your Club Car's controller. In case you have got some interest, let's get started with the process-

Club cart controller troubleshooting

How to troubleshoot a Club Car controller?

A problem in the controller means you are facing trouble starting your cart. Well, this can happen for some other reasons as well. That is why it essential that you speculate every other part of the cart before you start checking the controller. If you are hesitating to start, here are some of the step by step guideline you may follow to troubleshoot the Club Car controller problem-

Step one: check whether the battery is okay or not

Sometimes the golf cart battery can go dead if you keep the cart in hibernation for a long time. Besides, using a battery for more than 3 years can reduce the power to a great level. Poor battery maintenance can also cause the battery to go dead without giving any proper signal.

Find a battery tester and check whether the battery has power or not. A dead battery will not transmit the exact current or voltage even if the controller is okay.

Step two: charge the battery and try again.

If you have a dead or low-charged battery, plug in the battery charger to give it some energy. Now try again starting the engine of the cart.

If that solves the problem, you don’t need to worry about the controller. Everything is okay with the controller. 

But if the problem still remains, its time to check the solenoid

Step three: check the solenoid

If the battery is not the problem, there should be something wrong with the solenoid. Double-check the solenoid to detect any problem. Here are some of the symptoms you would notice when the solenoid of your cart is not balanced-

If you are using an electric golf cart, a bad solenoid on the cart will deliver distracting ignition process. As a result, the cart will not start smoothly. On the other hand-

If you are using a gas-powered golf cart, the engine may not turn over when the solenoid is bad.

Testing a bad solenoid

If you are not sure whether you have got a good or bad solenoid, here are some of the ways to test the solenoid-

  1. First of all, you will require some accessories to do the testing. Gather a voltmeter, wrench, electrical tape, safety equipment before getting into the process.
  2. Turn off your golf cart and remove all the cables attached to the solenoid terminals.
  3. In the next step, you have to check each and every terminal with the help of the voltmeter.
  4. If you are using an electric golf cart, check the solenoid by turning on the ignition. If the voltage jumps or shows an exceeding level on the voltmeter, the solenoid should be the problem.
  5. In case you have a gas-powered golf cart, you need to look for the clicking sound. If you get a higher reading on the voltmeter, there must be something wrong with the solenoid.
  6. A deteriorated solenoid will always create problems even if the controller has no complications. Think about replacing the solenoid in case you find any problem with it.

Step four: fixing the controller

If nothing is wrong with the previous three steps, it should be the problem with the speed controller. Every Club Car golf cart controller delivers a signal, disclosing the reason for the problem. 

A popping light will deliver a morse code specifying the exact reason for the problem. If anything is wrong with the voltage level, you need to go back to the battery or solenoid section again to check the connection.

On the other hand, you need to think about a replacement if the code specifies that the problem is with the controller. You cannot expect a smooth performance from a faulty or deteriorated Club Car controller.

But do you know how to replace a controller of a Club Car? Here come the procedures you should follow to replace the controller.

If you finding golf cart volatge reducer see the article.

How to replace a Club Car controller?

If the problem is with the controller, the only way to fix it is by making a perfect replacement. Here are the methods you may follow to replace the controller of your Club Car golf cart-

At the beginning of the process, you have to remove all the connections with the battery. You should never think about making the replacement when the battery is supplying current to the vehicle.

Once you have done removing all the cables from the compartment, it is time to remove the damaged controller from the box. Be very careful while removing the controller. If you tend to get a shaky experience while doing the job, it would be better to bring another helping hand.

It is always better to complete the job with the help of a professional in case you have got some dewy knowledge.

Install the new controller and rewire the controller by maintaining enough safety.

Note:

You should never do it if you are not enough confident. Things can be very complicated in the middle if you join a job with very little knowledge.

How many types of Club Car controllers are there?

There are three different types of Club Car controllers out there on the market.

  1. 200-300-amp controller
  2. 300-600-amp controller
  3. Programmable controller. 

200-300-amp controllers are for the typical golf cart. If you tend to ride your golf cart on the golf course and neighborhood only, this kind of controller will deliver the most optimum experience.

300-600-amp controllers are for the larger golf carts. They fit all golf carts that come with a rear seat and cargo bed construction.

Programmable controllers allow you to program the functionality of the controller. They are becoming more popular in recent day golf carts.

Final words

A controller is the power plant of any golf cart. Any problem with the controller will not allow the cart to make a clean start. When there are problems, there are solutions too. If you are facing a problem with your Club Car's controller, we believe this article will come in handy to troubleshoot all the problems with the controller.

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